{"id":83377,"date":"2020-01-10T18:15:50","date_gmt":"2020-01-10T20:15:50","guid":{"rendered":"https:\/\/www.elintarobotics.com\/?p=83377"},"modified":"2020-03-24T06:46:48","modified_gmt":"2020-03-24T08:46:48","slug":"fertiscan","status":"publish","type":"post","link":"https:\/\/www.elintarobotics.com\/en\/2020\/01\/10\/fertiscan\/","title":{"rendered":"Fertiscan"},"content":{"rendered":"<p><strong><a href=\"https:\/\/www.youtube.com\/watch?v=pGa4ZAC36R8\" target=\"_blank\" rel=\"noopener noreferrer\"><img decoding=\"async\" class=\"alignnone wp-image-83196\" src=\"https:\/\/www.elintarobotics.com\/wp-content\/uploads\/2020\/02\/Youtube-512-300x300.png\" sizes=\"(max-width: 50px) 100vw, 50px\" srcset=\"https:\/\/www.elintarobotics.com\/wp-content\/uploads\/2020\/02\/Youtube-512-300x300.png 300w, https:\/\/www.elintarobotics.com\/wp-content\/uploads\/2020\/02\/Youtube-512-150x150.png 150w, https:\/\/www.elintarobotics.com\/wp-content\/uploads\/2020\/02\/Youtube-512-100x100.png 100w, https:\/\/www.elintarobotics.com\/wp-content\/uploads\/2020\/02\/Youtube-512.png 512w\" alt=\"\" width=\"50\" height=\"50\" \/><\/a><\/strong><\/p>\n<p><span class=\"font-377884\"><strong>Brief description<\/strong><\/span><\/p>\n<p><span class=\"font-377884\"><strong>Fertilizer granules analysis system.<\/strong> Production of fertilizer industry companies must meet quality requirements not only for chemical composition, but also for granulometric composition. It is very important to ensure a monodisperse distribution of the production for a higher quality of fertilization process and storage of the production. The problem here is that direct production measurement methods are performed too rarely and make it difficult to measure production line parameters in real time. Only the timely observed changes in the production process allow manufacturers to reduce the amount of improper production. Monitoring of such a process cannot be ensured on the basis of measurements carried out solely in a laboratory.<\/span><\/p>\n<p><span class=\"font-377884\"><strong>The problem addressed<\/strong><\/span><\/p>\n<p><span class=\"font-377884\">The customer faces the following problems in the production lines that do not have the granules analysis system in place:<\/span><\/p>\n<ul>\n<li><span class=\"font-377884\">Low production sampling frequency (samples are taken every 1-2 hours);<\/span><\/li>\n<li><span class=\"font-377884\">The sample analysis takes a long time, therefore for a rather long period the inferior quality product may be produced;<\/span><\/li>\n<li><span class=\"font-377884\">During production process only  a small quantity of granules is verified, and therefore the inspection results cannot be trusted for establishing a precise quality of the production;<\/span><\/li>\n<li><span class=\"font-377884\">Work in shifts (24\/7) results in a poorer quality control of production, especially during night shift;<\/span><\/li>\n<li><span class=\"font-377884\">Inspection requires additional workforce.<\/span><\/li>\n<\/ul>\n<p><span class=\"font-377884\"><strong>Solution to the problem<\/strong><\/span><\/p>\n<p><span class=\"font-377884\">A solution has been created that enables real time monitoring of the quality of the production of fertilizer granules. This solution consists of hardware and software. An automated sampling device constantly carries out the sampling in production line following the manufacturer\u2019s standards applied. The specialised software executes an evaluation of the production\u2019s quality parameters. The quality analysis system has helped not only solve the problems that the customer encountered, but also brought additional benefits:<\/span><\/p>\n<ul>\n<li><span class=\"font-377884\">The results from all production lines are available for review in a web browser;<\/span><\/li>\n<li><span class=\"font-377884\">Statistical information is stored for individual groups of granules, according to their size ranges;<\/span><\/li>\n<li><span class=\"font-377884\">Constant production monitoring and analysis;<\/span><\/li>\n<li><span class=\"font-377884\">The analysis takes 1-5 minutes;<\/span><\/li>\n<li><span class=\"font-377884\">Warning information messages on the production of inferior quality.<\/span><\/li>\n<\/ul>\n<p><span class=\"font-377884\"><strong>Technology:<\/strong><\/span><\/p>\n<p><span class=\"font-377884\">Video cameras: High-definition line scanning cameras are used.<\/span><\/p>\n<p><span class=\"font-377884\">Light sources: UV light sources are used.<\/span><\/p>\n<p><span class=\"font-377884\">Conveyors system: Special vibro-conveyors are used to expose the sample in the field of view of the video cameras, thus ensuring an even flow of particles.<\/span><\/p>\n<p><span class=\"font-377884\">Measurements: Specialized software, which uses computer vision methods and mathematical models to correct the results according to the customer\u2018s needs, is under creation.<\/span><\/p>\n<p><span class=\"font-377884\"><strong>The parameters of granules<\/strong><strong> analysis system<\/strong>:<\/span><\/p>\n<p><span class=\"font-377884\">The range of particles: 50 \u00b5m \u2013 20 mm, however, it can be adjusted following a customer\u2019s needs.<\/span><\/p>\n<p><span class=\"font-377884\">The following parameters are measured: size, roundness, quantity, colour (as needed), roughness and elongation of particles, etc.<\/span><\/p>\n<p><span class=\"font-377884\">The following parameters are calculated: volume of granules, smallest and largest granule size, mean, variance, standard deviation, uniformity index, density (as needed), etc.<\/span><\/p>\n<p><span class=\"font-377884\"><strong>The solutions\u2019 applicability in the market<\/strong><\/span><\/p>\n<p><span class=\"font-377884\">Currently granules analysis systems Fertiscan have been installed in the companies producing fertilizers. This solution can be applied in every fertilizer producing company, where continuous production is carried out. Such a system can be appplied in all industries where the product is in the form of fine particles: in the food industry, in the manufacture of adhesive granules, in the manufacture of PET granules, etc.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Fertilizer granules analysis system.<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"video","meta":{"_monsterinsights_skip_tracking":false,"footnotes":""},"categories":[114],"tags":[],"class_list":["post-83377","post","type-post","status-publish","format-video","hentry","category-kompiuterines-regos-sistemos","post_format-post-format-video"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Fertiscan - Elinta Robotics<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.elintarobotics.com\/en\/2020\/01\/10\/fertiscan\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Fertiscan - 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